What to Look for in a Scaffolding Partner

When selecting a scaffolding contractor for your industrial project, consider these key factors:

• Safety Record: A proven track record of stringent safety protocols and minimal workplace incidents
• Technical Expertise: Deep understanding of various industrial environments and project requirements
• Flexibility: Ability to adapt solutions to unique project challenges
• Equipment Quality: State-of-the-art, well-maintained scaffolding equipment
• Comprehensive Support: From initial consultation to project completion and dismantling

About Scaffolding Solutions

With decades of industry experience, Scaffolding Solutions has established itself as a trusted industrial scaffolding partner. Our highly trained professionals have completed complex scaffolding projects in unique industries such as providing an emergency high-altitude solution at the Dulles International Airport and providing highly customized solutions to a circular nuclear power plant and a 14-story hospital in South Carolina.

Why Scaffolding Solutions Stands Out

Uncompromising Safety Commitment

Safety isn’t just a buzzword for us—it’s our core principle. We go beyond standard safety requirements, implementing:

• Rigorous employee training programs
• Regular equipment inspections
• Advanced safety management systems
• Comprehensive insurance coverage

We are constantly recognized for our commitment to safety. Our most recent safety recognitions include earning a 0.68 Experience Modification Rate (EMR) Score for 2025, the 2024 Highwire Safety Gold Award, and the 2023 STEP Diamond Award from Associated Builders and Contractors (ABC).

Unparalleled Industry Expertise

Our team brings decades of collective experience to every project. We understand that each industrial environment presents unique challenges, and we pride ourselves on developing tailored scaffolding solutions that meet your specific needs.

Customer-Centric Approach

At Scaffolding Solutions, we recognize that exceptional service is the cornerstone of successful industrial partnerships. Our commitment goes far beyond simply meeting project specifications–we strive to become an integral part of your project’s success story. We don’t just provide scaffolding; we provide a partnership. Our approach includes:

• Transparent communication
• Proactive problem-solving
• Customized project planning
• Responsive customer support

Competitive and Flexible Solutions

Understanding the complex financial and operational constraints of industrial projects, we have developed a comprehensive approach to delivering scaffolding solutions that balance cost-effectiveness with uncompromising quality. Our strategic pricing and adaptable service models are designed to provide maximum value without sacrificing performance. We offer:

• Cost-effective pricing strategies
• Scalable scaffolding solutions
• Quick mobilization
• Adaptive project management

Partner with Scaffolding Solutions for Your Industrial Scaffolding Needs

Choosing Scaffolding Solutions means selecting a partner committed to your project’s success. We combine technical excellence, safety expertise, and customer-focused service to deliver scaffolding solutions that exceed expectations.

Ready to elevate your next industrial project? Contact Scaffolding Solutions today for a comprehensive consultation.

Request a Consultation

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At Scaffolding Solutions, safety is our top priority. It’s a critical focus for every employee, in every task they perform. Maintaining a culture of safety requires extensive training, worker awareness, skill development, clear communication, and strong supervision.

I’m pleased to announce that our 2025 Experience Modification Rate (EMR) has improved to 0.68, down from 0.72 the previous year. This is a testament to the hard work and diligence of our entire team in upholding the highest safety standards. However, our work is not done – the ultimate goal is zero incidents, and we will continue striving to improve our safety performance even further.

I want to express my sincere gratitude to all of our employees who have contributed to this positive safety progress. Your commitment to safe work practices is what makes Scaffolding Solutions and Multiservice a leader in our industry. Let’s keep up the excellent work and ensure that everyone goes home safely at the end of each day.

Our Safety Practices

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Learn More About Swing Stage Services 

Swing stage scaffolds are the most commonly used suspended platforms. They are ideal for high-elevation tasks such as building maintenance, window cleaning, signage installation, painting, exterior finishing, and accessing narrow or hard-to-reach areas in high-rise construction.

Key benefits include:

• Quick vertical movement for lightweight applications
• Lower material costs
• Easy access to elevated work areas
• Efficient workflows and task management
• Faster setup and takedown compared to other suspended platforms
• Convenient transportation and storage when not in use

Explore Swing Stage Scaffolding

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We are excited to announce that we have been honored with the 2024 Highwire Safety Gold Award, a testament to our unwavering commitment to safety. Highwire Safety Awards reflect a contracting business partner’s commitment to improving risk management and are given to companies that exemplify safety. At Scaffolding Solutions, safety is not just a priority—it’s the foundation of everything we do. This prestigious award reflects our dedication to maintaining the highest safety standards across all our scaffolding solutions. We invite you to learn more about our comprehensive safety practices and discover how we continue to set the benchmark in our industry.

Explore Our Scaffolding Safety Practices

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Scaffolding-related accidents are unfortunate but common in industrial settings. One misstep or oversight can trigger a rapid chain of events that can lead to devastating consequences for workers, employers, and the entire project.

OSHA reports an average of 4,500 worker injuries and 50 fatalities annually from scaffolding-related accidents. Companies lose $90 million yearly in lost workdays, increased insurance premiums, and other related costs. 

Expert guidance and professional oversight are critical components in minimizing scaffolding-related risks and ensuring project success. Read on to learn about the most common scaffolding problems and effective strategies to avoid them.

Scaffolding Solutions: Leaders in Safety and Quality

At Scaffolding Solutions, safety is our top priority in every project. Our highly trained, in-house workers maintain rigorous safety standards throughout every job stage.

Our commitment to scaffolding safety has earned us industry recognition. For three consecutive years, we’ve received the ABC STEP Diamond Safety Rating, which places us among the top 3% of contractors nationwide for safety performance.

Scaffolding Solutions has provided safe and efficient industrial scaffolding services for over twenty years. Our incident-free record spans a variety of complex industrial plant operations, and we understand how to work safely in these operations. 

This is why choosing the right scaffolding partner can make all the difference in your project’s safety and success. Our highly skilled team members have decades of combined scaffolding knowledge and experience—and will help your project avoid many pitfalls common to industrial scaffolding.

The Unique Challenges of Industrial Scaffolding

Due to its complex environments, industrial scaffolding demands careful planning and professional expertise. Installing scaffolding around critical operating machinery requires a deep understanding of facility layouts and operations. 

This complexity is compounded by the need to minimize disruptions, especially in industries like chemical plants where continuous production is crucial. Balancing safety with operational efficiency presents a significant challenge in these settings.
Industrial environments demand high safety standards and specialized scaffolding knowledge. Pharmaceutical plants, for example, require strict contamination control measures.

Errors in these sensitive settings can trigger product recalls and lead to financial losses. Successful scaffolding projects in such industries depend on deep, sector-specific expertise to navigate these challenges effectively.

Partnering with an experienced scaffolding company can help prevent the following common problems:

Improper Erection and Disassembly

Improper erection or disassembly can lead to structural instability and scaffolding hazards. This issue often arises from insufficient training or lack of oversight. The consequences can include accidents, injuries, and potential legal liabilities.

Proper training and adherence to established protocols are crucial during erection and disassembly. Experienced professionals understand the specific requirements of industrial scaffolding and ensure safe assembly and disassembly. 

For example, Scaffolding Solutions has an impeccable safety record because of our no-nonsense approach to job safety. We provide all staff members with rigorous and ongoing training to maintain our high standards.

Unstable Scaffolding

Scaffolding instability may result from improper leveling, inadequate support, or poor site conditions. It is commonly seen in environments with uneven terrain or inadequate site assessments. The risks include tipping, collapse, or falls, which pose serious threats to worker safety.

Proper site assessments are imperative to guaranteeing stable foundations and support systems. By identifying potential stability problems early on, professionals can implement effective solutions to secure the scaffolding. At Scaffolding Solutions, our team adheres to strict protocols to evaluate site conditions and provide reliable scaffold stabilization.

Damaged Scaffolding

Scaffolding components may suffer damage due to wear and tear or mishandling. Typically, the damage goes unnoticed until it significantly compromises the structure’s integrity. If left unaddressed, it can lead to structural failures and accidents.

Regular inspections and maintenance are vital to identify and repair damaged components. Our proactive approach ensures that the scaffolding receives the care it needs to remain safe and reliable. 

Improper Usage

Scaffolding misuse, such as overloading or using it for unintended purposes, can result in accidents. This often occurs due to a lack of training or disregard for safety guidelines. Such misuse can lead to structural failures and injuries.

Comprehensive training and clear usage guidelines are essential for all personnel involved in scaffolding work. Ensuring constant supervision and adherence to safety protocols is also crucial. Scaffolding Solutions offers training programs that emphasize proper use and safety practices.

Hazardous/Extreme Weather Conditions

Extreme weather conditions, like strong winds, rain, or ice, can compromise scaffolding stability. Industrial scaffolding is usually exposed to the elements, increasing the risk of accidents. These conditions can lead to slips, falls, or structural compromise.

Weather monitoring and safety protocols help mitigate the impact of adverse conditions. Our team takes a proactive approach to managing weather-related risks through advanced monitoring systems and safety protocols.

Overloading

Exceeding scaffolding’s weight capacity can cause catastrophic structural failures. This issue often stems from improper load assessment or disregard for weight limits. Implementing strict load monitoring protocols and regular safety audits are necessary to prevent overloading incidents.

Professional oversight is required for managing load limits and ensuring safe operations. Scaffolding Solutions thoroughly assesses load capacities, enforces weight restrictions, and provides continuous monitoring to maintain safety throughout the project.

The Risks of Inexperienced Scaffolding Providers

Selecting a scaffolding provider without proper industrial experience can introduce significant risks to your project. General construction scaffolders may lack the specialized expertise required for complex industrial environments. This gap can result in safety violations, inefficiencies, and potentially dangerous oversights.

Industrial scaffolding demands a deep understanding of sector-specific challenges and regulations. Seasoned industrial scaffolding companies bring invaluable insights in navigating the unique complexities of industrial settings. 

Partnering with established industrial scaffolding professionals is crucial for project success. Their specialized skills and proven track record in handling industrial-scale projects provide the foundation for safe, efficient, and compliant scaffolding solutions.

Our Approach to Safe and Efficient Scaffolding

At Scaffolding Solutions, we’ve built our reputation on a foundation of safety, efficiency, and exceptional service. Our approach goes beyond merely erecting scaffolds; we integrate seamlessly into your operations, prioritizing both worker safety and project productivity. 

With decades of experience in industrial environments, we’ve honed our processes to minimize disruptions while maximizing quality and safety. Here are just a few of the many ways we avoid common scaffolding issues that plague many inexperienced installers:

Experienced Industrial Crews: Scaffolding Solutions employs highly trained professionals adept at handling complex industrial scaffolding projects. We maintain open communication with facility operators to ensure smooth and safe operations.

Commitment to Safety: We adhere to strict safety standards and provide continuous training for all staff. Our team implements best practices and regularly updates safety protocols to maintain high standards.  

Efficient and High-Quality Service: Scaffolding Solutions focuses on minimizing disruptions to facility operations while delivering high-quality work. We only use best-in-class materials and state-of-the-art equipment to offer the best outcomes for our clients.

Partner with the Scaffolding Experts

Understanding and proactively addressing common scaffolding issues in industrial settings is paramount for ensuring safety and efficiency. At Scaffolding Solutions, we deliver safe and effective scaffolding solutions that meet your project’s unique needs.

Our team of experts is dedicated to providing top-notch service and support to ensure your project is completed on time and within budget. Contact us below to learn more about the value we bring to your project.

Request a Free Quote

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Managing scaffolding needs for an industrial project can overwhelm even experienced professionals. Unexpected issues and complex industrial environments often create significant challenges.  

Understanding the factors that influence industrial scaffolding costs is crucial. This knowledge allows for more accurate planning and helps create realistic budgets for industrial projects.

Read on to learn about factors affecting industrial scaffolding costs and how Scaffolding Solutions can help mitigate the expense.

Why Scaffolding Expertise Matters

Imagine a construction site without proper scaffolding. Workers would be at risk, projects would grind to a halt due to insufficient access, and unforeseen challenges could bring everything to a standstill. This is where scaffolding expertise comes in – it’s the cornerstone of safety, efficiency, and a successful project.

Safety First: At Scaffolding Solutions, we’ve been building safe work environments for over 20 years. We understand the critical role scaffolding plays in worker safety. Our team stays up-to-date on the latest regulations and uses proven techniques to create a secure platform for your project from the start.

Maximizing Efficiency: We go beyond simply providing equipment rentals. Our scaffolding experts design customized plans that optimize the layout for your specific needs. This ensures the scaffolding provides optimal access for your workers, streamlining workflow and saving you valuable time.  

Problem-Solvers on Site: The reality of construction sites is that unexpected challenges can arise. This is where our experience truly shines. Our team of expert scaffolders can adapt and adjust plans on the fly to overcome obstacles. They have the knowledge and know-how to see to it that the scaffolding remains safe and functional, even when faced with unforeseen circumstances.

The Scaffolding Solutions Difference

Scaffolding Solutions doesn’t just offer equipment – we offer peace of mind. Our bespoke approach ensures a solution tailored to your specific project needs. With safety as our top priority, we design efficient layouts and empower our team to handle challenges effectively. This translates to a cost-effective solution that keeps your project on track and your workers safe.

Factors Affecting Industrial Scaffolding Costs

Several key elements influence the overall cost of industrial scaffolding projects. These factors vary widely depending on each job’s specific requirements.

Project Specifics

Project scope significantly influences costs in industrial scaffolding. For example, a factory shutdown can cost up to $1M per hour. A typical transaction might cost $500 for six workers who are already on-site, eliminating travel time expenses.

Larger capital projects can range from a few thousand to hundreds of thousands. Height requirements also affect the cost, as taller structures need additional materials and setup time. Complexity increases when working around expensive machinery or hazardous materials. 

Building scaffolding near multi-million dollar equipment or navigating networks of pipes with dangerous chemicals demands specialized expertise. Special permits and contamination protocols are necessary in toxic areas, further impacting the overall cost.

Project duration is another key factor in cost calculations. Ongoing maintenance work often requires time and material variable agreements. These flexible arrangements allow for addressing unexpected issues during the project.

OSHA standards require maintaining three points of contact on ladders. This rule complicates simple tasks like changing light bulbs. Our scaffolding solutions enhance worker safety and efficiency in these situations.

Scaffolding Type and Weight Capacity

Various scaffolding types suit different industrial needs. Weight capacity remains a crucial consideration. Scaffolding Solutions provides heavy-duty scaffolding ratings to handle most weight requirements.

Some cases require special scaffolding to support heavy equipment. For example, scaffolding for HVAC systems demands additional planning and materials. This specialized scaffolding ensures worker safety and proper equipment installation.

Our heavy-duty scaffolding can support substantial loads, including HVAC units. We can build specialized scaffolding to hold heavy equipment before installation.

We provide internal ladder decks and scaffolding stair towers, allowing workers to move freely and safely between heights. This mobility increases productivity and efficiency on the job site.

Location and Accessibility

Project location affects delivery and pick-up costs. On-site access is key, as restrictive factory areas can slow setup processes. Limited space may require creative solutions to move scaffolding equipment efficiently.

Scaffolding Solutions offers large, mobile scaffolding towers suitable for various industrial environments. These versatile structures provide greater mobility and adaptability. They function well in different settings, from open spaces to confined areas.

Services Needed

A comprehensive quote includes services beyond physical scaffolding. For example, setup and removal are standard. We also offer design and engineering services, even for structures under 125 feet tall, exceeding OSHA requirements.

Scaffolding Solutions provides training and user orientation for clients. Our team excels in proper assembly techniques and safety protocols. While we don’t perform competent person training, we offer user orientation to ensure proper scaffolding use and safety practices.

We also have 24/7 emergency services with on-site staffing and rapid call-out options. Our team can handle immediate requests for your urgent scaffolding needs, day or night. 

We adapt to your schedule and can work early mornings, late nights, or weekends. If your company operates from 7 AM to 3:30 PM, we can easily adjust our hours to work from 4 PM to midnight.

Safety Inspections

Safety takes precedence in industrial scaffolding projects. Daily pre-shift inspections identify and address potential hazards. Some clients with staffing contracts request Scaffolding Solutions to perform these daily inspections.

Scaffolding Solutions maintains the highest safety standards. They adapt quickly to meet stringent safety requirements across various industries. This dedication to safety prevents accidents and ensures smooth project progression.

Tips for Getting an Accurate Quote

Accurate quotes are essential for proper budgeting in industrial scaffolding projects. Scaffolding Solutions offers free quotes and site visits to assess specific project needs. This approach delivers more precise estimates based on actual site conditions.

Clients can streamline the quoting process by preparing key information in advance. Essential details to have ready include project specifications, site access limitations, and required service hours.

Reputable scaffolding companies use quality materials and employ well-trained workers. Businesses using subpar materials or poorly trained workers should be avoided. These factors can compromise safety and project efficiency.

Potential red flags to watch out for include scaffolding with mortar or paint residue, rust on steel components, untrained workers for skilled tasks, and inexperienced management.  

Budget Planning Tips

Effective budget planning is crucial for industrial scaffolding projects. Knowing your facility’s layout and potential challenges helps you anticipate and plan for issues.

One problem often leads to others, so include contingencies for unexpected issues in your budget. This approach minimizes disruptions and keeps projects on track.

Consider ongoing maintenance costs and emergency service needs in your long-term budget. Industrial environments often require quick responses to maintain productivity. Planning for these scenarios ensures smoother operations and reduces financial surprises.

Industries Served and Service Areas

Scaffolding Solutions serves diverse industries, with expertise spanning drug manufacturing, food production, chemical facilities, power plants, and shipbuilding. This broad experience allows us to adapt to various industrial environments. 

As ‘guest workers’ in your facility, we respect your space and protocols while delivering efficient services within your operational framework. Our team strives to provide efficient services within your operational framework.

Our service area covers the Carolinas to Maryland, with a strong presence in the Central Virginia Region. We offer on-site staff and on-call services similar to medical on-call arrangements.

We excel at handling plant shutdowns and turnarounds, which often occur on weekends or holidays. By rapidly deploying teams of craftsmen to address multiple issues simultaneously, we minimize downtime and maximize efficiency.

Partner with the Industrial Scaffolding Experts

Scaffolding Solutions offers comprehensive scaffolding services to meet diverse industrial needs. Our experience and safety commitment make us a reliable partner for complex projects. We work closely with clients to find cost-effective solutions without compromising safety standards.

Click below to learn more and speak with one of our scaffolding experts.

Request a Free Quote

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Dulles International Airport is one of the world’s largest airports, servicing the DC-metro region and beyond.  The air traffic control tower – the watchful eyes 330’ in the air ensures the safety of thousands of passengers daily. Recently this tower suffered an unexpected and highly critical window issue that required immediate attention. 

But how do you replace a window 330’ up in the air?

This is where Scaffolding Solutions took flight. 

The Challenge

The original contractor was unable to complete the job, leaving Dulles International Airport in a bind. A safe solution was needed and it was needed quickly. Scaffolding Solutions developed a solution that utilized a suspended scaffold platform (swing stage) that was hung from atop the tower.

This project presented several unique challenges:

• Tight Schedule: Due to the urgency of the situation, Scaffolding Solutions had to develop a plan and execute the project within a timeframe significantly shorter than the usual planning period for such a complex job. To plan and prepare for a job of this magnitude would usually take up to a month – we got it done in 2 days. 
• High-Security Environment: Working on the control tower required navigating stringent airport safety and security protocols to ensure the unimpeded flow of personnel and air traffic.
• Wind Load Concerns: The scaffolding needed to be erected at a height of 330 feet, where wind presented a critical challenge. Material movement via crane had to be precisely coordinated to avoid interfering with air traffic.
• Minimal Disruption: Scaffolding Solutions needed to ensure the project caused minimal disruption to ongoing air traffic control operations. Sticking to the schedule that was already in place from the previous contractor was essential in preventing any flight delays or cancellations. 

The Solution

Scaffolding Solutions rose to the challenge with a multifaceted solution:

• Swift Response: Our team sprang into action, immediately planning the project, securing permits, and mobilizing resources to meet the tight deadline. The airport already had a timeline in place when we were brought in and we had to quickly execute with no time to waste. In total, the project took us 5 days to complete – 2 days to plan, 2 days to execute, and 1 day to clear the site.
• Safety at Every Altitude: Working 330’ in the air, safely managing wind load issues as we stocked and de-stocked the tower required a highly coordinated effort by the whole team. A crew of highly skilled and safety-focused installers were assigned to the project, ensuring the well-being of the airport staff and safety personnel, tower management, airport management, head of maintenance, construction personnel, electricians, security team, control tower workers, and, of course, our staff as well.
• Custom Scaffolding Solutions: A swing stage with roof rigging, along with a combination of system scaffolding, was chosen specifically to address the control tower’s unique architecture and towering scale.
• Clear Communication and Coordination: Scaffolding Solutions maintained open communication with the contractor, Dulles Airport personnel, and air traffic control. This ensured everyone was aware of the project timeline, safety protocols, and potential airspace limitations.

The Result

Despite the urgency and complexity of the project, Scaffolding Solutions was able to complete the job on time, on budget, and most importantly, safely. The airport staff, the general contractor, and our crew were able to work together efficiently while adhering to strict safety protocols. Dulles Airport operations continued uninterrupted – the project didn’t cause any delays or interfere with the takeoffs or landings of any planes – and the necessary window repairs were completed quickly.

“Dulles Airport celebrated that the project did not cause any delays to the airport nor the landing and takeoff of airplanes. Work was completed 100% to the plan that was presented.” 

~ Frank Giuliano, Scaffolding Solutions

Scaffolding Solutions successfully and safely installed several systems, including a swing stage with roof rigging and a mixture of system scaffolding to fit the unique needs of the jobsite. Carolina Classic and Dulles Airport were extremely pleased with the results of this complicated project. Thanks to meticulous planning and execution, the job was completed on time and on budget with minimal disruption to airport operations – not just meeting, but exceeding their expectations.

Let Scaffolding Solutions Help You Tackle Your Next Scaffolding Install Project

The Dulles Airport Emergency Project is a prime example of Scaffolding Solutions’ unwavering commitment to safety and exceptional service. Even in a high-pressure situation with critical deadlines, our focus on ensuring the safety of workers, air traffic controllers, and the public never wavered. This dedication to safety is at the core of everything we do.

At Scaffolding Solutions, “safety” isn’t just a slogan – it’s a promise. Whether you’re 20’ in the air or 330’, safety is paramount. Our Scaffolding Solutions team members are all highly trained and dedicated to following strict safety protocols on every project – keeping you and your team safe at any job site.

We go beyond industry standards with comprehensive training programs, weather-resistant materials, and dedicated risk managers assigned to every project. Our meticulously planned installations adhere to strict OSHA guidelines, and thorough safety briefings ensure everyone on-site understands the protocols. We also utilize state-of-the-art equipment, including the innovative Turner OCTO® system and Bee Access suspended scaffold systems, for maximum stability and worker protection.

Partnering with Scaffolding Solutions goes beyond safety. We offer exceptional service and adaptability. Our team takes the time to understand your specific needs – from navigating oddly-shaped or complex structures to preserving historical buildings, we’ll craft a custom solution just for you. Together, we’ll find creative solutions to get your project done right, on time, and within budget. Choose Scaffolding Solutions – your trusted partner for safe and successful work at all heights.

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#1. Debris, Tools, and Materials

Employees often need to move tools and materials around while working at height. A scaffolding system can make this easier. However, items left lying about can pose a significant hazard to anyone working there.

Why Tools and Debris Are a Hazard at Height

Tools and debris can create a trip and fall hazard. This can lead to serious injuries, especially if someone falls off the scaffolding. In addition, these items can pose a risk if they fall and strike anyone working below.

What You Can Do to Prevent This Hazard

Make sure you have clear clean-up and inspection policies in place. Put away all tools and building materials at the end of each workday. Do not leave items sitting unattended on the scaffold. Routine cleanup is another must to prevent dangers caused by loose debris, pooled fluids, and other unsafe conditions.

#2. Lack of Fall Prevention

Workers need safety gear like PPE, fall arrest systems, and guard rails for working at heights. Otherwise, injury risks rise exponentially without these essential items.

Why Lack of Fall Prevention Is a Hazard

Regardless of how clean you keep your scaffold platform work areas, there’s always a risk that someone could fall at some point. In fact, falls led to 351 workplace fatalities in 2020. Proper fall protection could have prevented a large number of those accidents.

What You Can Do to Prevent This Hazard

OSHA guidelines require guardrails at heights of 10 feet and above. At Scaffolding Solutions, we follow industry best practices and provide guard rails after a height of 6 feet or more.

#3. Poor Scaffolding Assembly

Assemble scaffolding correctly using manufacturers’ guidelines to minimize risk. Improper construction can lead to collapsed or unstable structures. Loose planks, haphazard scaffold construction, and improper materials can all lead to devastating accidents. 

Why Poor Scaffolding Assembly Is a Hazard

Loose or weak planks can shift or break and cause a worker to fall. An unsound scaffold structure poses a severe risk of collapse. Such an event could send materials, equipment, and personnel plummeting to the ground. Building a scaffold near power lines increases the chance workers could get electrocuted.

What You Can Do to Prevent This Hazard

Take your time building scaffolds and make sure you use the right materials. Don’t mix and match components from different manufacturers or systems—doing so can lead to an unstable structure. Thoroughly inspect everything once you’ve assembled the scaffolding. Ensure you have correctly connected planks, beams, fasteners, and other parts.

Avoid constructing your scaffold near power lines. OSHA regulations require a minimum of 10’ clearance between the scaffold and any electrical hazards. Distances of less than 10’ require shutting off and locking out the electrical line for the duration of the job.

All scaffold planks should have scaffold locks that are engaged and in a locked position. If you can’t tell whether or not a locking device is engaged, ask a trained erector to try to move the plank to ensure it’s properly secured.

Effective routine scaffolding inspections start with a visual check of all components like wedges and locking pins to confirm they are secure. Verify mudsills are firmly anchored with at least two nails. Everything should be plumb, level, and square. Look for excessive rust beyond surface oxidation. There should be no visible cracks, bends, or damage to any parts. 

Additionally, take into consideration the local weather conditions and use proactive safety measures accordingly. This will help ensure the scaffolding can withstand large or constant wind gusts. Collectively, these checks and inspections will help keep the scaffolding safe and sound.

#4. Scaffolding Damage

Over time, parts of a scaffold may become damaged, compromising the integrity of the entire structure. Planks may crack or deteriorate, parts may rust, and damage may result from using nearby equipment.

Why Scaffolding Damage Is a Hazard

Damage to a scaffold may render it structurally unsound and lead to a collapse. Wooden planks can shift, crack, or break. It’s only a matter of time before someone falls and injures themselves. 

What You Can Do to Prevent This Hazard

Routine inspections are an absolute must when working with scaffolding systems. A trained supervisor or competent person should conduct inspections daily. Also, encourage employees to report immediately any damage that results from daily work activities.

#5. Electrical Wires

Workers often overlook the risk of electrical shock when working at height. As scaffolds increase in height, they can get close to electrical wiring. Therefore, keeping them away from electrical sources is crucial to prevent shocks.

Why Electrical Wires Are a Hazard

Electrocution is one of the most common injuries that result from working on a scaffold because workers can get electrically shocked if they come into contact with exposed wires. The risk is even greater if the scaffold damages the wires or allows for unimpeded electricity flow.

What You Can Do to Prevent This Hazard

There is no way to completely insulate a scaffold system from electrical shock. However, you can take several precautions to mitigate the chances of this hazard from occurring:

• Keep the scaffolding at least 10 feet away from all electrical power lines. 
• Always use GFCI (Ground Fault Circuit Interrupters) with electrical power tools or lighting.
• Securely lock all metal parts and panels to ground the structure. This helps direct any wayward electrical currents into the base.
• Never climb or use a scaffold during a lightning storm.
• Use appropriate decking when electrical devices like generators or welders are on a scaffold. Opt for materials such as wooden OSHA scaffold boards or scaffold planks with minimal metal. Boards made completely of metal are an accident waiting to happen.

#6. Untrained Employees

Poorly trained employees are another reason scaffolding accidents occur at greater frequencies. There are specific ways to climb, move, and work on scaffolds that minimize injury possibilities. 

Why Untrained Employees Are a Hazard

Improperly trained workers often perform actions that unintentionally put themselves or others at risk of harm. They might fail to use proper safety equipment, clean up their work areas, or fail to move about the structure in a way that minimizes accidents.

What You Can Do To Prevent This Hazard

Training is vital to accident prevention. Supervisors should take ten minutes daily to review safety standards with their employees. In addition, enforcing those standards can help solidify your workers’ commitment to staying safe when working at height.

#7. Pedestrian Safety/Object Protection Safety

Ensuring pedestrian safety around scaffolding areas involves creating a secure environment. This protects those working on the scaffold and individuals passing by. 

Why Unbarricaded Areas Are a Hazard

Unbarricaded areas pose a risk as pedestrians could unknowingly walk into a construction zone. 

This increases the chance of being struck by falling debris or navigating through dangerous areas. Therefore it is essential to control access to these zones to prevent accidents.

What You Can Do to Prevent This Hazard

To mitigate risks, implement a system of barricades and clear signage around the work area. Overhead protection, like canopies or debris netting, can catch falling objects. This setup ensures a safer pathway for pedestrians, reducing the risk of injury from construction activities.

#8. Weather Hazards

Weather conditions significantly impact the safety of scaffolding operations. Recognizing and proactively addressing these risks is crucial for preventing accidents and ensuring a secure working environment.

Why the Weather Is a Hazard

Adverse weather conditions can weaken scaffolding structures and make them unstable. High winds may cause scaffolding to sway or collapse, while lightning poses a risk of electrocution. Rain, snow, or ice can make surfaces slippery, increasing the risk of falls.

What You Can Do to Prevent This Hazard

Before work begins, assess the weather conditions. Suspend operations in high winds or during lightning storms. Regularly remove snow and ice to prevent accumulation on scaffolds. 

Weather-resistant materials can also help maintain the integrity of the scaffolding in various conditions. Always prioritize safety over deadlines, especially when weather conditions are poor.

Request a Scaffolding Quote

Scaffolds present many hazards, but you can mitigate them with proper techniques, equipment, processes, and training. Oversight from a competent person (as designated by OSHA) can also keep accidents and injuries to a bare minimum.

Click below to learn more about the value Scaffolding Solutions will add to your next project.

Request a Scaffolding Quote

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Safety is a top concern when working at height. Alarmingly, scaffolding-related incidents lead to approximately 4,500 injuries annually. Accidents frequently cause physical injuries and also lead to serious financial issues. This includes lost workdays costing an estimated $90 million, potential fines, and higher insurance premiums.

Fortunately, there are many ways for companies to protect their employees from these preventable accidents. The following scaffolding safety tips will help reduce the risks of an accident when working at heights.

1. Use Proper Safety Equipment

Personal protective equipment (PPE) is necessary when working in any industrial or construction setting, especially at height. Wearing a hard hat on scaffolds is crucial to protect against injuries from falling objects. Non-slip footgear and especially proper fall arrest equipment are also essential when working on platforms.

Incorporating hand-protecting gloves and tool-tether lanyards is essential to further enhance working-at-heights safety. Slip-resistant gloves improve tool grip, making workers less likely to drop them. 

Tool tethering lanyards also securely attach tools to workers, preventing falls that could endanger others working below. This combination of fall protection equipment boosts safety and improves operational efficiency.

2. Be Aware of Load Limits

Manufacturers design scaffolding equipment with specific load-bearing capacities and load limits in mind. Your workers could be at serious risk of injury if you place excessive loads on scaffolding structures greater than the intended design capacity. Scaffold platforms might break, fail or collapse —causing potentially severe injuries for workers on or near the scaffolding. Fortunately, scaffolding components are designed with a 4 to 1 safety factor providing a significant capacity safety cushion, but it is always good to know what your scaffold structure load capacity actually is before putting concentrated loads on the decks. 

3. Know Relevant Regulations and Standards

Every industry has its own specific regulations and standards. Scaffolding regulations are generally governed by Federal OSHA for different Industry classifications and specific customer sites may also have project standards over and above OSHA, so research the specific OSHA, Industry and customer site requirements before constructing any platforms.

Building and using scaffold structures that are installed according to applicable standards and regulations can prevent accidents, employee risks and, at the very least, avoid liability for not meet necessary standards. In addition, as required in the Competent Person inspection requirement for all scaffolding users,  your workers should be trained to recognize and minimize the risks and hazards of whatever type of scaffolding you’re using on your project.

4. Inspect Scaffolding Materials

Before setting up your work platforms, you must inspect all your materials beforehand. Make sure none of the parts have defects or damage that could compromise the structural integrity of your scaffolds. Mismatching components can pose a significant scaffolding hazard and lead to structural failure.

5. Build Properly

Follow the instructions provided by the manufacturer when building your scaffold. Check the types of bracing, fasteners and anchor requirements to ensure that you’re erecting the scaffold according to the manufacturer’s instructions. Do not take shortcuts or improvise your own design.

You also want to ensure the work area is entirely safe when building your scaffold. A level ground surface works best (if possible), but with the right components, scaffolding can be safely built on sloped terrain. If working near power lines, certain safety guidelines apply, but at a minimum you must stay 10-feet or more from the power lines.  Always consult a qualified scaffolding expert when working near power lines.  In addition, regulations require a Competent Builder Person to be present and supervise scaffolding erection and dismantle work. A competent person is someone who has received OSHA-approved training, scaffolding manufacturer equipment training, and has the accompanying title and authority assigned by their company.

Be sure to check for the following:

• Leg braces should be correctly installed on the frame of the scaffold.
• The standards, planks, decks and scaffold structure are “level, plum and square” that creates a stable and safe scaffold structure for workers to do work on.
• Installers must rigidly install decks, planks, brackets, toeboards, and tubes plus ensure  all connections are tightly secured.
• Mud sills and base plates should be the correct size and installed rigidly to the scaffold feet and frame.
• As per OSHA regulations, there should be at least 10 feet of clearance between electrical hazards and scaffolds. You’ll need to de-energize the line or have the power company wrap it if the distance is less than 10 feet.

6. Inspect the Site and Equipment—Again

The need for inspections doesn’t go away after you’ve erected the scaffolding. Check the area regularly for hazards, defects, debris, or other factors that could cause a problem. 

Competent User Person’s conduct inspections at the start of each workday to confirm the area is hazard-free for that shift. Consider using scaffolding safety check-lists to ensure all safety elements are confirmed every day.

7. Keep Vehicles and Heavy Equipment Clear

Always keep vehicles and heavy equipment clear of the scaffold base. Setting up barriers can keep the whole structure from toppling. In situations when it’s necessary to have heavy equipment nearby. make sure the equipment has clearance.

8. Stay Organized

“Good housekeeping” isn’t just a magazine in the supermarket checkout line. Maintaining cleanliness and order on scaffolds is crucial for safety. Ensuring the scaffolding is free from tools, debris, excess scaffolding planks, or trash is essential. 

These items can create tripping hazards or add undue stress to the scaffold structure, potentially leading to a collapse. Regularly schedule clean-up sessions and encourage workers to tidy their working areas to prevent these risks.

9. Mind the Weather

You want to ensure the conditions are safe when working at height. Working during harsh weather conditions or other environmental hazards can increase the risk of serious injury. For instance, high winds could risk injury to those working on the scaffold. If a storm has brought down a power line, that could also create a scaffolding hazard. 

In addition to wind, weather conditions like heavy rain, lightning, snow, and ice pose significant risks to scaffold safety. OSHA guidelines advise against climbing, using, or erecting scaffolds. 

Workers should know these hazards and avoid using the scaffold during weather events. Monitoring forecasts and enforcing weather safety rules ensures a hazard-free workplace.

Learn how Scaffolding Solutions mitigated high wind concerns when installing scaffolding on an aviation hangar.

10. Be Fully Licensed 

Working with fully licensed staff and contractors helps prevent injuries. This ensures everyone on site understands proper scaffolding practices. Obtaining a license requires education, training time, and hands-on experience. This rigorous preparation enables your team to perform their duties competently and safely.

11. Climb Responsibly

Scaffold safety requires careful attention to climbing practices. Workers must maintain three points of contact with the scaffold at all times—either two hands and one foot, or one hand and two feet. 

Scaffold erectors can climb vertical and horizontal bars during assembly or disassembly if they securely tie themselves off. All other users should stick to ladders, ramps, or stair towers for climbing.

12. Scaffolding Safety Tags

Scaffolding tags help identify whether or not a scaffold is safe to use. A competent person (as defined by OSHA) must inspect and tag the scaffold structure. There are three different types of scaffolding tags:

Green scaffold tags—If you see a green tag on a scaffold, a competent person has inspected it and verified it is safe for use. Each access point should have a green tag after the completed initial inspection.

Yellow scaffold tags—Yellow tags indicate that scaffolds have undergone modifications to their structure or components to fulfill particular work requirements. However, these changes have the potential to introduce new hazards or risks. The yellow tags outline special safety precautions or usage guidelines that all users must follow.

Red scaffold tags—If you see a red tag, it means there is danger and the scaffold is unsafe for use. Workers often use these tags when they’re erecting or dismantling the scaffold.

13. Ground Fault Circuit Interrupters (GFCI)

Use Ground Fault Circuit Interrupters (GFCIs) for all electrical tools used on scaffolds. GFCIs greatly reduce the chance of electric shock. Requiring slip-resistant gloves and tool lanyards as personal protective equipment also improves safety. Attaching tools prevents them from falling and injuring those below.

14. Causes of Damage

Understanding what causes damage to scaffolding is crucial for maintaining a safe work environment. Workers can damage scaffolding by forcibly hitting it during manual labor or through contact with vehicles/motorized equipment. Exceeding the structure’s maximum load capacity can also compromise its integrity.

Environmental elements like rust due to oxidation can weaken the scaffold’s structure. Conducting regular inspections and not exceeding weight limits helps minimize these hazards and ensures the scaffolds remain safe and functional.

Scaffolding integrity is vulnerable to more than just damage from excessive weight. It can also suffer damage from forceful impacts, like manual labor or motorized equipment. Environmental elements, such as rust, can weaken the structure over time. Regular inspections for these types of wear and tear are crucial to maintain scaffolding safety.

15. Distance for Heavy Equipment

Setting a safe distance between scaffolding and heavy equipment is essential to prevent accidents. As a guideline, keep a minimum distance of at least 10 feet away from all heavy machinery. 

For larger vehicles and their greater swinging/reaching range, set up an exclusion zone 20 feet away or more. Maintaining this protective buffer prevents hazardous collisions that could compromise the scaffolding and endanger workers.

16. Climbing Safety Instructions

Safe climbing practices are essential for scaffold safety. All scaffold users must adhere to designated climbing methods to prevent falls and injuries. The only permissible ways to ascend and descend scaffolding are through ladders, ramps, or stair towers. This ensures maximum safety and compliance with established safety standards.

Scaffold erectors have specific guidelines for climbing during the erection or dismantling of the scaffold. They can climb vertical legs and horizontal bars, but only in these circumstances and while adequately tied off. This precaution is necessary for their safety and the scaffold’s structural integrity.

All other workers should only use approved climbing components. They should not climb cross braces, diagonals, bars, vertical legs, guardrails, or other non-designated parts. 

Adhering to these protocols is vital for maintaining a safe work environment and minimizing the risk of accidents. By restricting climbing to designated areas and methods, the safety of all workers involved with the scaffold is more assured.

17. Regularly Review Scaffolding Safety Updates

Staying up-to-date with the latest safety standards and practices is a continuous responsibility. Regularly reviewing evolving safety standards and equipment with all personnel creates a culture of constant learning. 

For example, repeatedly referencing OSHA’s scaffolding safety guidelines will keep you up-to-date on the latest federal regulations. Bookmark their eTool page and have your designated competent person review it regularly for changes.

Prevent Hazards and Accidents With These Scaffold Safety Rules 

Training staff to recognize scaffolding hazards and follow safety measures significantly reduces accidents and liability. Providing them with easy access to tools and personal protective equipment for further accident prevention is vital.

At Scaffolding Solutions, we are committed to scaffold safety. Our experienced team stays current on the latest standards and regulations for compliance. Our comprehensive training equips every crew member with the skills to erect scaffolding and identify potential hazards safely.

Click below to request a free quote for your upcoming scaffolding project. Our safety-focused services provide reliable scaffolding installations to keep your job site productive and accident-free.

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